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Line Evaluation

Line evaluation

Metal sheet production line audits require a comprehensive and systematic inspection and analysis of the production line to identify existing problems and room for improvement, and provide strong support for improving the efficiency, quality and safety of the production line. HiTo's engineers can audit your existing production line and report back.

comparative analysis
Process analysis
cost analysis
risk assessment
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01. Preliminary preparation

 Collect information: HiTo relies on professional knowledge and experience to assist companies in collecting general layout drawings, equipment lists, production process flows, quality standards, maintenance records, safety operating procedures and other information for the entire line to ensure that the information is complete and accurate and provide a basis for audits.


● Determine the scope and objectives of the review: HiTo works with enterprises to clarify the scope of production lines and audit goals, such as assessing efficiency, quality, cost control, safety, etc., and transforms corporate goals into actionable audit indicators

02.  On site inspection

 Process review: HiTo technical experts review the rationality and efficiency of the production process, discover bottlenecks and waste, put forward optimization suggestions based on industry practices, and pay attention to operating specifications and safety risks.

 

Equipment inspection: HiTo's team of professional engineers checks the equipment's operating status, maintenance status, degree of wear, accuracy, etc., determines whether there are any hidden faults and whether repairs or replacement of parts are needed, and uses advanced detection technology for diagnosis.


Quality control check: Check whether the quality control system of the production line is sound, including raw material inspection, quality inspection during the production process, finished product inspection, etc. Check whether the quality inspection equipment is accurate and reliable, and whether it is calibrated and maintained in accordance with regulations.

 

Security check: Check whether the safety facilities of the production line are complete, such as protective devices, emergency shutdown devices, fire-fighting equipment, etc. Check whether employees comply with safe operating procedures and whether there are any safety hazards.

03. Data analysis

● Production data collection: HiTo uses professional methods to collect production data such as output, production time, energy consumption information, equipment utilization, scrap rate, etc., and analyzes the data to evaluate production line efficiency and quality levels.


Cost analysis: Analyze the cost structure of the production line, including raw material costs, equipment maintenance costs, energy consumption costs, etc. Identify the key points of cost control and make suggestions for reducing costs.


Performance indicator evaluation: According to the audit objectives, determine the corresponding performance indicators, such as production efficiency indicators, quality indicators, cost indicators, etc. Evaluate these indicators to determine whether the performance of the production line meets expected requirements. 

04.  Report writing and proposal making

● Writing an audit report: Organize the problems, analysis results and suggestions found during the audit and write a detailed review report. The report should include the scope, objectives, methods, results of the review and specific recommendations and improvement measures.


● Make suggestions: Based on the review results, targeted suggestions and improvement measures will be made. These suggestions can include equipment upgrades, process optimization, quality control enhancement, safety management improvements, cost control measures, etc.


● Communication and feedback: Communicate and provide feedback with relevant personnel in the production line and listen to their opinions and suggestions. Make necessary modifications and improvements to the review report to ensure the feasibility and effectiveness of the recommendations.

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